[MENTION=3092]Lovemyxtra[/MENTION] did all the wood work. I think he just measured and trial fitted over an over again.
I did see a tip on the 8 million post long FG thread about using some scrap piece 4x8 foam material like wall insulation and making the template out of that.
We installed a 110 exterior plug I found from the same thread and we sealed it with RTV. It feeds the DJ power strip on the bench. I am going to run one plug to the deep cell battery charger, one to the power strip on the side of the tool chest, one to feed the power supply I will eventually hard mount, and probably use #4 to run a power strip in the back of the trailer for use at the field.
On the DC side Patrick is going to rig up a shelf system behind the tool chest for 3 deep cell batteries. I have a convoluted system to be able to rig up 24V charging, but I think my dad will rewire it at Nall. He has 20 years in the USN and USCG fixing DC powered equipment.
I am going to make a jumper panel so that I can do various things with the batteries.
My current thought is to wire the charger and LEDs to battery 1. This battery will have 2 sets of banana plugs.
Battery 2 and Battery 3 will have just 1 set of plugs.
I can run jumpers from red to red and black to black so that I can wire them up in parallel. The first set of jumpers will be so that I can hook the charger up to this and have all 3 batteries feeding at 12V. This is also the configuration it will be in when I run the charger.
When I want 24V I will remove the jumpers and run one jumper from battery 2 black to battery 3 red (or vice versa) and hook the charger up to the other two plugs to get 24V. This way I don't fry the LEDs and still have 12V available from battery 1 for more pedestrian charging.
I am sure there is a slicker way to do this, but that is the limit of my DC electrical knowledge.