I don't fly big distributed power systems, so these "remove before operation" pin flag cutoffs haven't attracted my attention… until now. I do fly some pretty large electric birds… 50-60cc equivalent, on 12S with 100-160A speed controls. Radio systems are all independently powered via a pretty standard setup with A123, LiPo, etc.
What I'd like to see is something like Schumacher's ArmSafe (
http://www.schumacher-products.com/ArmSafe-Brochure-RevA.pdf) but re-worked with a pin/flag to REMOVE to arm, rather than plugging in a high-ampere jumper. I built a home-engineered version into my new 12S SuperCub, as battery access is a bit of a pain. Once charged, the packs are strapped down in the cockpit of the plane, but I don't necessarily want to make the motor hot just then. As I step up to the flight line, I want the radio system to work (surface direction check, etc…) but I don't want the 3000-5000 watt motor system to be "hot" until just before takeoff. As it works now, I plug the arming jumper into the top of the cowl, and go fly. At 50+ volts, the famous "Castle Spark" is eating up the gold plating on arming plugs at an alarming rate. I think I would much rather pull a pin and flag to arm the motor system just prior to flight.
Is anyone making such a thing, or do I get to continue treating $5 jumpers as a disposable commodity?
-Case