Long day In my friends shop. First trying to get a OS 40 sf going. Well it took a while but got it running after a lot fiddling, one thing I learnt is that GP ignition works for an OS engine. Os ignition had spark but wouldn’t run the engine but will run with a new GP ignition so one engine up and running for the season.
The second engine a Saito 3 cylinder 90cc four stroke engine. Did everything I could think off but no luck. Checked timing, new fuel, installed new plugs, check the valves, new battery, removed all switches and connected everything directly. But nothing. Primed it till fuel ran out the exhaust. Removed plugs cleaned them up and dried them out with a torch. Still nothing. Stumped not even a kick. Ok this is when I was completely stumped. open the throttle about 20% put my finger over the carburetor and ran engine with the electric start with my finger on the carburetor it would kick ever so slightly remove my finger and it would stop kicking. All the while fuel is running out of the exhaust. After 3 hours I walked away to think about it, still can’t make sense of it all.
Any suggestions
Have you tested the plugs by putting them in the caps, and moving a magnet over the pickup sensor? Sounds like you've got fuel, Could the kick be from just having too much fuel in the chamber? They talk about a choke bar where the slow speed needle is, could this not be set right?
Very detailed hand starting method in the manual:
3. Method of choke (No need when you use starter)
●In advance, make a thin hole on the cowling to insert the choke bar / slow needle adjustment bar.
●During choking, be sure to turn off the switch of the ignition system.
●As shown in the fig, pass the choke bar (with M3.5 thread on its tip) through the hole on the cowling. Then turn the bar to insert into the M3.5 internal thread at the center of the throttle lever.
●Pull the choke bar and fix it with a clip or clamp with full throttle as shown in the fig so that it may not go back to the previous position.
●Grasp the prop by hand and turn it in the direction of normal operation (CCW) for several times, until the carburetor generates hissing-like sound. After hearing this sound for about 5 times, quickly flick the prop approximately 10 times.
●After that, remove the choke bar. After that, power on the ignition system and flick the prop quickly to start the engine. If the engine doesn't start, repeat the choking procedure.