Here are the photos and a short explanation of the Reed valve mod and the Bowman ring installation for the DLE 35RA. I purchased a Bowman ring from Frank Bowman. He includes instructions for the reed valve mod as well (recommended for all China engines). I also purchased a gasket set just in case. We only had to use one.
The other difference you will see is the single shaft prop adapter from Valley View. It involves removing and cutting the existing prop shaft and installing the steel single post. Instructions available via .pdf on the site, very straight forward. Will make prop changes a breeze.
View attachment 9437
Attach 320 grit wet dry (400 to finish) to a piece of glass or mirror. The flatter the better.
> Remove the carb trying not to tear gasket (same for all removal steps).
View attachment 9438
> Mark each side of the reed valve (we used a sharpie that later rinsed off with a gas wash). Remove and set aside.
> Begin lightly sanding the Reed bracket smooth. The goal is to have as smooth a surface as possible for the reed to rest on providing the greatest suction for fuel draw (this is where the starting problems are caused). You will notice that the plastic/ composite and cast surfaces are quite rough.
View attachment 9439
> Also sand and polish the carb to eliminate any possible air leaks.
>The Bowman Ring install is straight forward and Frank provides a very good instruction sheet.
View attachment 9440
We finished by applying Copper gasket silicone to the carb and reed valve seals.
It may be over kill but here's the thinking. I've seen starting issues with the DLEs and when warm they do better. When cold the reeds are laying against rough unpolished surfaces. When warm they are able so seat much better. Air leaks kill consistent performance and reliability so why not try to eliminate it with a little time and very little money.
I'll be reporting how it all works as we move to tune up and break in.
We will begin with the stock muffler (since I'm waiting on a header anyway!) to allow for a good base line comparison. It will also give the engine a little easier break in. Can't wait to hang the engine and fly the 78!:bouncy:
Gary- I know this is an "Engines" article but Hone and I wanted to do a "one stop" thread for the 78 and the different power combos for comparison. Since he has gone through a couple and I'm trying this we thought it would be nice to include everything. Hope that's OK. Thanks.